The reasons for choosing Carbide Cutter Teeth can be analyzed from its performance characteristics, application advantages and cost effectiveness.
1. High hardness and wear resistance
Carbide Cutter Teeth are made of refractory metal compounds such as tungsten carbide, and the hardness range is usually 86-93HRA (equivalent to 69-81HRC), which is much higher than traditional tool materials such as high-speed steel. This high hardness gives it extreme wear resistance, significantly extending tool life and reducing the frequency of replacement. Carbide Cutter Teeth, for example, last five to eight times longer than high-speed steel tools and 20 to 50 times longer than steel tools.
2. Excellent high temperature resistance
Carbide Cutter Teeth remain stable at high temperatures. For example, the hardness is basically unchanged at 500 ° C, and it can still maintain a high hardness even at 1000 ° C. This makes Carbide Cutter Teeth particularly suitable for machining difficult materials such as superalloys, cast iron and stainless steel.
3. Strong impact resistance
Carbide Cutter Teeth have better impact resistance than high-speed steel and are suitable for processing brittle materials or scenarios that require greater impact. In addition, its corrosion resistance is also strong, usually does not react with hydrochloric acid, sulfuric acid.
4. High cutting efficiency
Carbide Cutter Teeth work at higher cutting speeds, which increases production efficiency. For example, the cutting speed of cemented carbide tools is usually higher than that of high-speed steel, and it is not easy to wear, reducing downtime during the cutting process.
5. Wide range of applications
Carbide Cutter Teeth are suitable for processing a variety of materials, including cast iron, non-ferrous metals, plastics, and fiberglass. Its diverse range of models and specifications (e.g. YG8, YT15, etc.) enable it to meet the needs of different industries.
6. Low economy and maintenance cost
Although Carbide Cutter Teeth have a higher initial cost, their durability and long life make their overall cost of use low. In addition, Carbide Cutter Teeth do not require frequent sharpening or replacement, reducing maintenance time and costs.
7. Versatility and flexibility
Carbide Cutter Teeth come in a variety of shapes and sizes (such as square, round, triangle, etc.) and can be used for roughing, finishing, and carving complex details. This versatility makes it ideal for many machining tasks.
8. Technical advantages and market trends
With the increasing demand for high precision and high efficiency in the manufacturing industry, Carbide Cutter Teeth have gradually become the mainstream tool material with its comprehensive performance advantages. At the same time, Carbide Cutter Teeth technology continues to advance, such as through improved binder composition and optimized manufacturing processes, to further improve its toughness and fracture resistance.
The main reasons for choosing Carbide Cutter Teeth are its excellent hardness, wear resistance, high temperature resistance, impact resistance and wide range of application. These characteristics make it widely used in metal processing, mechanical manufacturing, aerospace and other fields, and also has significant advantages in terms of economy and maintenance costs.
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